Product Description
Profile:
The wafer stick (egg roll) production line is consists of slurry mixer, slurry feeder, automatic ball milling and filling machine, baking machine and cooling conveyor. It is specially designed which is controlled by computer. Easy operation and maintain makes the machines are very popular all over the world.
Flow chart:
Slurry mixing Slurry feeding Baking filling roll forming cutting cooling conveying collecting and packing
Description:
Dough slurry mixing machine can mix the materials equality, short mixing time is the advantage on this machine. The slurry is transferred to the main baking machine. The baking machine is heated by the gas fire. The fire burner is controlled by the solenoid valve automatically; the operation is easy and simple. The rotary speed of the baking roll can be adjusted; the baking temperature is controlled by the frequency inverter, speed is adjustable. The filling material is milling by the milling machine and automatic feeding to the dough sheeting, to be formed to a stick shape and the filled dough stick is cut by the cutting machine. The thickness and diameter of the roll is controlled by the core shaft.
It can make one color/two color, filled or non-filled egg roll.
High Production Efficiency and CustomizabilityDesigned for robust performance, this machine supports high-volume output (up to 12,000 pcs/h) and flexible product scale through customizable roller diameters. Its automated processes streamline creaming and filling, while user-friendly PLC controls enhance productivity with minimal labor involvement, setting a new standard in industrial snack manufacturing.
Integrated Hygiene and Safety StandardsThe BWHJ series prioritizes food safety, constructed entirely from Stainless Steel 304 and equipped with food-grade conveyor belts. Adhering to strict hygiene regulations, its closed processing system minimizes contamination risks. Quiet operation (<70 dB) and optional air or water cooling options further contribute to a safe and efficient working environment.
Versatile Application and Operational FlexibilityThis machine is adaptable for a variety of rolled snack products, accommodating different sizes, fillings, and production requirements. Adjustable speed (up to 15 meters/min), temperature range up to 300C, and customizable dimensions ensure seamless integration into diverse manufacturing setups. Low operating personnel demands and efficient energy and resource use add significant value to any production facility.
FAQs of BWHJ series Automatic Creaming-filling egg roll wafer machine:
Q: How does the BWHJ series machine operate and what is its production process?
A: The BWHJ series utilizes an automatic integrated creaming and filling system. Flour mixture is processed through customized rollers, baked using electric or LPG heating, then filled with cream and automatically rolled. The PLC touch screen controls simplify operation and minimize manual intervention.
Q: What are the key benefits of using this automatic egg roll wafer machine?
A: Key benefits include high production efficiency (600012000 pcs/h), consistent product quality, reduced labor requirements (12 operators), and compliance with food-grade safety standards. Its customizable design and integrated cooling and filling systems boost productivity and adaptability for various snack types.
Q: When is it most suitable to use this machine in a production facility?
A: This machine is ideal for medium to large-scale food manufacturers seeking to automate creaming and filling for egg rolls, wafer rolls, or biscuit rolls. It is particularly effective when high throughput, consistent quality, and hygiene are critical operation requirements.
Q: Where can the BWHJ series machine be installed?
A: The machine is suitable for installation in industrial food processing plants, manufacturing factories, and commercial bakeries. Its customizable size and configuration ensure compatibility with different production floor layouts and operational scales.
Q: How does the automatic filling system ensure uniform cream distribution?
A: The integrated automatic filling system precisely dispenses cream into each roll, synchronizing with the baking and rolling stages. This ensures even cream distribution, minimizing waste and maintaining product quality across large batches.
Q: What safety and hygiene standards does the machine comply with?
A: The machine is constructed from full Stainless Steel 304, featuring food contact-grade conveyor belts and enclosed processes that prevent contamination. It is designed to meet international food safety and hygiene standards for ready-to-eat snack production.
Q: What power and resource requirements should I consider during installation?
A: Expect a power consumption of approximately 815 kW/hour (depending on model), voltage of 380V/50Hz (customizable), and a compressed air supply of 0.6Mpa, 0.5m/min. The machine can be heated electrically or via LPG gas, with optional air or water cooling systems as per production needs.
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