Product Description
This biscuit processing line is an advanced equipment for making various kinds of biscuit, such as crisp biscuit, tenacity biscuit, sandwiching biscuit with chocolate or cream in the middle layer, etc..It is also an ideal equipment which can produce out good quality products with saving of both the manpower and the space occupied.
Technical parameters for Automatic biscuit production line :
Model | BBG250 | BBG400 | BBG600 | BBG800 | BBG1000 |
Capacity(KG/H) | 50-80 | 100-200 | 200-400 | 400-600 | 600-1200 |
REMARK:Actual capacity is base on the oven length,biscuit type,size and thickness. |
Flexible Biscuit Production for Industrial NeedsAdapt your business to varying market demands with this fully automatic production line, designed for hard and soft biscuit creation. Easily change product shapes and sizes with custom moulds, while its wide thickness range (212mm) ensures versatility. The control system utilizes PLC and a touch screen interface for intuitive management, enabling high capacity production of up to 1200 kg/h. Whether producing cookies, crackers, or sandwich biscuits, this line delivers consistent quality with low maintenance, making it ideal for industrial biscuit manufacturers.
Advanced and Energy-Efficient DesignBuilt with stainless steel and equipped with food-grade PU and SS mesh conveyors, the line combines durability with food safety. Automatic lubrication and easy-clean access promote minimal downtime and maintenance. Multiple baking sourcesgas, electric, or dieselcater to different setups and energy consumption needs, ranging from 70150 kWh/h. The systems operational efficiency is augmented by high-speed processing and adjustable features, ensuring you meet production targets while saving energy.
FAQs of full-automatic production line(for hard biscuit/soft biscuit):
Q: How does the production line adjust to different biscuit shapes and sizes?
A: The line supports custom-made product moulds, allowing for flexibility in biscuit shape and size. Adjustments to the cutting system and forming stations are easily made via the PLC touch screen interface, accommodating a wide range of biscuit types from 2mm to 12mm thickness.
Q: What processes are automated in this biscuit production line?
A: The production line automates all major processes, including dough mixing, sheeting, laminating, cutting (rotary and gauge), baking in a tunnel oven, cooling, stacking, and customized cutting. Each stage is integrated and managed by a central PLC system with a touch screen display for efficient operation.
Q: Where can this production line be installed and operated?
A: This system is suitable for large-scale commercial or industrial biscuit manufacturing facilities. Installation services are available, and the lines dimensions and configuration can be tailored to fit different factory layouts and requirements.
Q: What are the main benefits of this biscuit production line?
A: Key advantages include high production capacity (up to 1200 kg/h), consistent cutting accuracy (71mm), energy-efficient operation, low noise levels (78 dB), simple cleaning and maintenance, automatic lubrication, and flexible, customizable biscuit productionall contributing to reliable, cost-effective manufacturing.
Q: How many operators are required to run the full-automatic biscuit line?
A: Only 3 to 6 operators are needed to supervise and manage the line. The system is designed for minimal labor input, as most functions are fully automated, reducing manpower requirements while maximizing output and efficiency.
Q: What are the maintenance and cleaning requirements?
A: Maintenance is straightforward due to easy access design and an automatic lubrication system. Cleaning is simple and requires minimal downtime, ensuring hygiene and compliance without interrupting operations.
Q: What power sources can be used for the oven and machinery?
A: The production line supports a variety of power sources including electric, gas, and diesel, offering versatility for manufacturers with different utility setups. The energy consumption will depend on the chosen configuration and production volume.
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