Product Description
Chewy gum production line
This production line is professional for producing dragee chewing gum with high capacity. It is composed of the sugar mill, gum base oven,mixer, extruder, cooling tunnel,roller and forming machine, cooling breaking drum, dragee, machine, packaging machine.
The processing line is an advanced equipment for making square shape sugar shell coated chewing gums. It is a new technology processing style to make chewing gum products, six stages rolling with water cooling can guarantee the quality of final products.
PROCESSING CHART:
MAIN PERFORMANCE:
1 Adopt PLC control technique, high automatically.
2 Adopt double extruding process, make the gum base organization even, and good taste.
3 Adopt vacuum powder absorber, Improve working environment.
4 Adopt horizontal roller dust remover, assure the xylitol smooth and no burrs.
Main machine specifications:
| Item | Capacity (kg/h)
| Power (kw)
| Dimension (mm)
|
| Blender | 300 | 23.2 | 2350X880X1200 |
| Extruder | 300 | 15.2 | 1550X700X1300 |
| Pastry rolling machine | 300 | 4.1 | 2400X750X1200 |
| Forming machine | 300 | 1.5 | 1000X780X1150 |
| Candy divider | 300 | 2.25 | 2080X250X1420 |
| capacity | 150~300kg/h |
| 100LMixer | 7.5kg,1900x660x1200mm,1200kg |
| 200lMixer | 18.5KW,2250x9050x1550mm,2000kg |
| Pressing machine | 5.5kw,6200x1000x1500mm,300kg |
This production line incorporates international brand electrical components, a computerized PLC control system, and a stainless steel transport belt for precise operation. With integrated water cooling, the forming temperature is tightly regulated (18C22C), ensuring smooth, uniform gum surfaces every batch. Modular design supports rapid changeovers and easy maintenance, delivering reliable, consistent results.
Flexible Shapes and High OutputThe versatile forming system supports a variety of shapesstick, pillow, square, ball, and custom formsaddressing diverse market needs. Adjustable capacity (200-1200 kg/h) and a robust cooling tunnel enable uninterrupted production. Automated pillow, stick, and bottle packaging guarantee professional product presentation while supporting energy-saving and high-volume operations.
Hygienic and Efficient OperationsBuilt with food-grade SUS304 stainless steel and meeting CE, GMP, and ISO standards, this line upholds top-tier hygiene. Automatic grease lubrication and enclosed conveyors minimize contamination risk. Only 1-2 operators are needed to run the entire system, reducing labor while maintaining efficiency across mixing, forming, cooling, and packing stages.
FAQs of Fully Automatic Chewing Gum Production Line:
Q: How does the fully automatic chewing gum production line improve efficiency and product consistency?
A: The line integrates automated systems for feeding, mixing, extruding, forming, cooling, and packing, all monitored through a PLC touch screen. This automation ensures consistently smooth product surfaces, uniform batch quality, and minimizes manual intervention, significantly increasing production tempo and reducing error.
Q: What are the benefits of the integrated cooling tunnel and water cooling system?
A: The 8-15 meter integrated water cooling tunnel rapidly brings the gum to optimal forming temperature (18C22C), solidifying product shape while preserving texture and appearance. This ensures that each product batch is uniform, smooth, and visually appealing, supporting large-scale continuous operation.
Q: When is a changeover required, and how quickly can it be performed?
A: Changeovers are typically done when shifting between gum shapes or product types. Thanks to the modular and computerized design, changeovers require less than one hour, minimizing downtime and enabling flexible response to varying production demands.
Q: Where can this production line be installed, and does it fit standard industrial settings?
A: Designed for floor-mounted installation, the line is suited for factories, industrial food plants, and professional confectionery workshops. Its customizable voltage and modular assembly allow seamless integration into a variety of industrial environments.
Q: What types of products can this line manufacture, and how is shape variety handled?
A: This system can produce chewing gum, bubble gum, and candy with gum centers in stick, pillow, square, ball, and custom shapes. Its versatile die and forming modules enable rapid adaptation to different product requirements without lengthy adjustments.
Q: How many operators are needed to manage production, and what skills are required?
A: Only 1-2 trained personnel are necessary to operate the entire line due to automation and centralized PLC control. Operators should be familiar with touchscreen interfaces and basic maintenance but detailed technical expertise is not required.
Q: What packaging options are available, and how does the system ensure hygiene compliance?
A: The line supports automatic pillow, stick, and bottle packing, maintaining product hygiene with enclosed stainless steel belts and automatic grease lubrication. All materials conform to food-grade SUS304 standards and international hygiene certifications (CE, GMP, ISO).
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