Product Description
Specifications
| Model | CJZ275A |
| Production capacity | 100~180kg/h |
| Speed of stroke ( n/min | 10~15 |
| Electric power needed | 65kW/380V/50HZ |
| Compressed air consumption Compressed air pressure | 0. 5m3/min 0.2-0.4MPa |
| Conditions needed for the cooling system: 1.Room temperature()) 2.Humidity (%) | 20~25 55 |
| Dimension(LxWxH mm) | 25000 x1500 x1800 |
Precision and Flexibility for Diverse Chocolate ProductionBenefit from the servo-driven, multi-nozzle depositing head, enabling high accuracy and adaptability for various chocolate shapes and sizes. The system accommodates standard and customized moulds, ensuring versatile manufacturing for chocolate bars, pralines, and creative confections with consistent results every time.
Automated Hygiene and MaintenanceHygienic design is at the core, supported by an automatic mould cleaning unit and easy-maintenance features. The synchronized chain drive, vibration and lifter demoulding mechanisms, and integrated protective covers guarantee efficient throughput with minimized downtime and optimal product safety.
User-Friendly Control and SafetyOperate the line with an intuitive PLC touch screen interface that streamlines production adjustments, tracks real-time status, and stores production data. Safety is paramount, with emergency stops, overload protection, and sensor-equipped covers, ensuring secure and reliable operation, even at high speeds.
FAQ's of Automatic Chocolate Moulding Line:
Q: How does the automatic chocolate moulding line ensure precise chocolate filling and consistent shapes?
A: This moulding line uses a servo-driven, high-precision multi-nozzle depositing head, which accurately doses chocolate into each mould. Combined with a PLC touch screen control, it guarantees even filling and standardized shapes, whether producing bars, pralines, or custom designs.
Q: What is the process flow for producing chocolates on this automated line?
A: First, tempered chocolate is loaded into the large-capacity hopper. The depositing head fills moulds as they move along the synchronous chain conveyor. Integrated heating maintains ideal temperatures, while an automatic vibration and lifter demoulding system releases finished chocolates. An air-cooled tunnel ensures rapid product setting, followed by automatic mould cleaning for each cycle.
Q: Where can this moulding line be installed and utilized?
A: The machine suits environments such as chocolate manufacturing plants, confectionery factories, and large-scale food processing facilities. Its robust build and adjustable size options allow installation in various production settings, both in China and internationally.
Q: When is maintenance required, and how is it simplified with this system?
A: Routine maintenance is minimized by the automatic mould cleaning unit. Easy-access stainless steel construction and a user-friendly control panel facilitate scheduled inspections and servicing. Preventive measures, including overload protection and sensor-equipped covers, further reduce unplanned downtime.
Q: What are the benefits of using this fully automatic chocolate moulding line for chocolate producers?
A: Users benefit from high automation, reduced labor requirements, consistent product quality, and hygienic operation. Adjustable parameters let producers adapt quickly to different chocolate recipes, shapes, and customer demands, ultimately improving production efficiency and product appeal.
Q: How does the cooling and transportation system enhance product quality?
A: The integrated air-cooling tunnel operates at 5C-10C, rapidly solidifying chocolate to maintain glossy finish and shape integrity, while the synchronous chain drive with automatic tracking ensures each mould is accurately positioned throughout the production process.
Q: What safety features protect operators and ensure compliance?
A: The machine is equipped with emergency stop buttons, overload protection, and covers fitted with safety sensors. These features prevent accidental contact, equipment damage, and ensure compliance with industrial safety standards for food processing machinery.
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