Product Description
Features:
PLC control, auto-frequency inverter control
Man-machine touch interface to detect the levels of the liquid and solid material. Overload protection to alarm when there is something wrong, and to show it on the touch screen
Programming storage of the products to change the chocolate color and products every 15 minutes. More stable when running with the prescription
Separated heating and control system. The heating system keeps the chocolate in constant temperature when the control system is powered off, so the service life of the control system is longer
It can mix chocolate, nut butter, fruit, or cereal with other particle food, the product loafs are varied and can be customized 6.equipped with high precision lobe (cam rotor) pumps to mix the material continuously. The batching system and the high precision cam rotor pumps can keep the stable proportion of the chocolate during producing
During the production, the mixing materials can be detected by the sensor, and supplemented by the transducer. The sensor controls the whole producing process, and there is no need to stop.
Made of stainless steel, and matched with special accessories like SMC non-inductive magnetic cylinder, which can meet the food sanitary requirement
Adopted with the imported technology, we improve our machines according to the after service and testing report. By customers requirement, we can add another set of material conveying unit and chocolate conveying unit to diversify our products as option.
The whole production line includes: Cereal Elevator, chocolate slurry and cereal mixing unit, moulds, filling and forming unit, cooling unit, chocolate holding and feeding unit (option)
The corn mould clamping device can be added according to the customers' requirements
Specifications:
- Production capacity: 500-1000KG/HR
- Total power:24.5KW
- Overall dimension:19000*950*2200mm
- Mould dimension:800*300*30mm(the moulds and the shapes of the products can be customized)
Flexible and Precise ProductionDesigned for customization, the production line accommodates various thicknesses (1040mm) and shapes, including rectangular, square, or tailored forms. Thanks to the servo-driven cutter and automatic mold adjustment, it ensures precise cutting and uniformity across batches.
User-Friendly and Safe OperationWith an intuitive PLC touch screen and ergonomic design, the line can be managed by just one or two operators. Safety features such as emergency stop, overload protection, and safety covers guarantee secure operation, making it suitable for facilities prioritizing operator wellbeing.
Hygiene and Easy MaintenanceIntegration of the Clean-In-Place (CIP) system simplifies cleaning and maintenance. Combined with food-grade materials and easy-to-disassemble parts, this ensures the production environment remains sanitary, speeding up changeovers and reducing downtime.
FAQs of Full Automatic Chocolate Cereal Bar Production line:
Q: How does the automatic chocolate cereal bar production line ensure consistent product size and shape?
A: The line utilizes a servo-driven cutter with adjustable length and automatic mold adjustment, guaranteeing precise cuts. Parameters for thickness (1040mm) and shape (rectangular, square, or custom) are set via the PLC touch screen, ensuring each bar meets exact specifications.
Q: What types of products and raw materials can this production line handle?
A: This line is engineered for manufacturing a range of bars including chocolate, granola, protein, energy, and cereal bars. Its system is compatible with various raw materials such as cereals, nuts, rice, oats, chocolate, and syrup, offering great flexibility in recipe development.
Q: When is the cleaning process performed and how is it maintained?
A: Cleaning is supported by the CIP (Clean-In-Place) system, allowing for rapid and efficient maintenance after production or during product changeover. Automated cleaning routines minimize manual intervention and help maintain stringent hygiene standards.
Q: Where can this production line be installed and what is its footprint?
A: The production line is floor-mounted, making it adaptable to a variety of industrial settings. Its approximate dimensions are 12000mm (L) x 1200mm (W) x 2000mm (H), and installation requirements can be customized to suit different factory layouts.
Q: What is the operator requirement and training needed for the machine?
A: Only one to two operators are needed due to its highly automated system and intuitive PLC touch screen control. Basic technical training, typically provided during installation, enables operators to manage the production process efficiently and safely.
Q: Which benefits does the automatic bar production line offer over manual processes?
A: Automating the mixing, forming, cutting, and cooling processes increases consistency, reduces labor costs, and improves output speed (up to 300 kg/h). Enhanced safety and hygiene features further ensure high-quality, contaminant-free products with minimal downtime.
Q: How does the line integrate with packaging processes?
A: The production line is designed to be compatible with automatic packaging machines, streamlining end-to-end production. This facilitates continuous, high-throughput bar manufacturing and reduces bottlenecks during packing.
Send Inquiry
Send Inquiry
Send SMS
Call Me Free
