Product Description
Shanghai Fude Machinery Manufacturing Co., Ltd. is an ISO 9001:2000 certified company that produces variety of production and packaging machinery for chocolate and other related industries. In our product portfolio is chocolate cereal bar production line. As the very name implies, this production line produces chocolate cereal bars in a capacity of up to 40 moulds/min(50-200kg/h). The individual units that assembled to make this production line, include the following:
- Cooling tunnel
- Stirrer
- Spreader
- Cutter
- Mixer
- Buffer tank
- Slab former
- Sprinkling assembly
- Coater
- Receiving platform
A variety of chocolate cereal bars can be made, using different ratios of key ingredients. The frame and many contact parts of this machine are made of stainless steel, so that for a long time this machine doesn't corrode and always maintain cleanliness and hygiene.
Introduce: The machine is\for making chocolate cereal bar which is d kind of chocolat products with chocolate paste mixture
Main parameter:
- Capacity:Up to 40 moulds/min(50-200kg/h)
Technical details
- Template size: 400 x 300 x 35 mm (product shape can be customized according to customer's requirement)
- Production: 8-10 block template/minutes
- Total power: 12 kw
- Dimension: 4000 x 1100 x 1800 mm
This production line comes equipped with a computerized PLC control system, touch screen operation, and a modular conveyor system. The automated CIP system and integrated air cooling tunnel ensure superior hygiene and product quality. Variable speed and customizable bar sizes support versatile manufacturing requirements.
Hygienic and Safe OperationCrafted from stainless steel 304 and utilizing food-grade PU belts, this production line meets stringent hygiene standards. Built-in automated cleaning, emergency stops, and overload protection empower safe and worry-free usage in industrial settings.
Flexible and Customizable OutputChoose bar shapes and sizes within the 20mm80mm width, 30mm120mm length, and 10mm30mm thickness ranges. The production line adapts to various grains, cereals, chocolate, nuts, and syrup ingredients. Speed, voltage, and settings are easily adjustable for tailored production needs.
FAQs of Chocolate Cereal Bar Production Line:
Q: How does the variable frequency drive (VFD) control the output of the chocolate cereal bar production line?
A: The variable frequency drive (VFD) enables operators to precisely adjust the conveyor speed, optimizing the production rate according to specific requirements and product type. This ensures consistent quality and allows flexible operation to meet different output demands.
Q: What types of products can be made with this production line?
A: This equipment is designed to manufacture a wide range of bars, including crispy rice bars, muesli bars, protein bars, and oat bars. Shapes like rectangles, squares, and custom configurations can be produced within the specified size ranges.
Q: When should the automated CIP system be used?
A: The automated Cleaning in Place (CIP) system should be activated after each production batch or whenever a changeover between different product recipes occurs. Regular cleaning helps maintain hygiene standards and ensures optimal machine performance.
Q: Where is this production line best installed for optimal performance?
A: The production line is floor-mounted and ideal for industrial food manufacturing facilities with available space to accommodate its 12,000mm x 1,200mm x 1,800mm dimensions. Ensure a clean, well-ventilated area with proper electrical connections (220V/380V, 3-phase).
Q: What is the process flow within the production line?
A: The process begins with automatic dosing and feeding of raw materials into the mixer, followed by homogenizing and forming into bars. Next, the bars are cut to precise sizes, cooled using an integrated air cooling tunnel, and conveyed for packagingall controlled automatically.
Q: How does the system ensure product safety and hygiene during operation?
A: Safety is upheld by features such as emergency stop buttons and overload protection. Hygiene is ensured through the use of food-grade materials, stainless steel construction, and fully automated CIP cleaning cycles, reducing contamination risks.
Q: What benefits does the touch screen PLC control offer during operation?
A: The touch screen PLC control provides intuitive operation with customizable settings, enabling quick recipe changes, monitoring of production parameters, and troubleshootingall of which enhance productivity and ease of use for operators.
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